High Quality Hot Roller Coil Tube Machine, Cold Roller Coil Tube Making Machine, Tube Welding Machine Suppliers in China

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hot roller coil tube machine cold roller coil tube making machine tube welding machine

  • hot roller coil tube machine cold roller coil tube making machine tube welding machine
  • hot roller coil tube machine cold roller coil tube making machine tube welding machine
  • hot roller coil tube machine cold roller coil tube making machine tube welding machine
  • hot roller coil tube machine cold roller coil tube making machine tube welding machine

hot roller coil tube machine cold roller coil tube making machine tube welding machine

    Min. Order: 1 Set/Sets
    Packaging: machine packged by the rust-proof oil and the plastic film
    Productivity: China, Hebei
    Brand: ZHONGTUO
    Place of Origin: Heibei
    Supply Ability: 30 Sets/Yesr
    Certificate: SGS CE ISO 9000

Basic Info

Model No.: ZT-009

Product Description

hot roller coil tube machine cold roller coil tube making machine tube welding machine


hot roller coil tube machine



2.machine Summary

Finished product will be of round, square or rectangular pipe.The mill is intended for manufacturing of round pipe of Φ38mm-Φ127mm with thickness of 1.5mm–5.0mm from cold-rolled and hot-rolled coil strip by means of un closed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths. This machine can be made into different sizes of tube by changing the molds.

hot roller coil tube machine


2.The technical flow of the production line

{SteelTape}→→ Single-arbor un-coiler →→Strip-head Cutter and welder→→

Spiral Accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table→→straightening

hot roller coil tube machine

4. Basic conditions

a) Steel Pipe Specification

1. Round Pipe diameter: Φ38 –Φ127mm

Pipe Thickness: 1.5 – 5.0mm

2. Square Pipe: 30X30mm –100X100mm

Rectangle Pipe: 20X40mm –120X80mm

Pipe Thickness: 1.5 – 5.0mm

3. Pipe Length: 6.0m – 12.0m

4. Length Tolerance: 0-6mm

b) Steel Tape Specification

1. Material: Low Carbon steel (δb≤500Mpa, δs≤235Mpa)

2. Steel Tape: Inner diameter: Φ510-610mm

Outer diameter: Max.Φ1800mm

Strip steel width: 120mm-400mm

Strip steel thickness:1.5mm-5.0mm

The maximum weight: 6.0 tons

c) Electricity

1. Dynamic power: AC380V±10%, 3phases, 50Hz±1.0%

2. Control Power: AC220V±10%, one phase, 50 Hz ±1.0%

d) Electric installed capacity: appro. 900KW

e) Cooling water

1. Reservoir for High Frequency equipment: 30 m³, one set

2. Reservoir for circulating cooling water: 25 m³, one set

f) Compressed air

1. Pressure: 0.4Mpa

2. Flow: 3.0m3/h

g) Production capacity

Annual output: 70000 ton, according to the yearly working days, daily working hours and the products.

h) Line speed: 30-60m/min

5. Equipment makeup and main parameters of single unit:

1. Hydraulic Single-arbor uncoiler with peeler

1.1. Parameters:

- Coil width: max.400mm

- Coil OD: max. Φ1800mm

- Coil ID: max.Φ508mm

- Coil weight: max. 6.0 tons

1.3. Mandrel expansion by hydraulic

hot roller coil tube machine



2. Five-roll Flattener

2.1 Brief:

There are pairs of nipping and sending roller. Flatten rolls are arranged for two top and three below. Nipping and sending is pressured by hydraulic cylinder, flatter roll motor is cogged by worm wheel and worm screw reduced speed, the worm screws in front and one in back can come true be in-phase by sleeve connecting, which can ensure top leveling roll and under leveling roll be parallel, thereby which reach in the intention of flatten.

2.2 Parameters:

- Quantity of withdrawal roll: 2

- Material of withdrawal roll: 40Cr

- Quantity of flattener roll: 5

- Flattener Speed: 10m/min

- Rigidity of Roller: HRC50-60

hot roller coil tube machine



3. Shearing & butt welding machine

3.1 Hydraulic shearing parameters machine:

- Cutting by hydraulic system

- Width: ≤400mm

- Thickness: ≤ 5.0mm

3.2 Butt welding machine by manual

- welding machine

3.3 Horizontal spiral accumulator(O.D.: 5.0m)

3.1 Low bracket: 1 set

3.2 Revolver: 1 set

3.3 7 rollers Flattening unit: 1 set

3.4 2 rollers feeding: 1 set

3.5 Accumulator: 1 set

- Feeding speed: Max.200m/min

- Storing capacity: 500meter -700 meter

3.6 High bracket: 1 set

3.7 Hydraulic system 1 set

3.8 Electrical system 1 set

3.9 Motor: Feeding motor: 30KW

4.1 Forming mill gearbox, universal joint

4.1.1 Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.

4.1.2 Forming mill consists of:

- Driven stand: 7 sets (Horizontal)

- Driven stand shaft: Φ 110mm

- Material of shaft: 40Cr

- Side roll stand: 8 sets(Vertical)

- Side roll stand shaft: Φ70mm

- Material of shaft: 40Cr

- Gear box & universal joint: 7sets

- Material of gear box: cast steel

- Material of bevel gear: 20CrMnTi

- Main motor: 110kW 1 set

- Main redactor: ZLY280 1 set

- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

4.2 Sizing mill gear box, universal joint

4.2.1 Sizing mill consist of:

- Driven stand: 5 sets (Horizontal)

- Driven stand shaft: Φ 110mm

- Material of shaft: 40Cr

- Side roll stand: 5 sets (Vertical)

- Side roll stand shaft: Φ 70mm

- Material of shaft: 40Cr

- Gear box & universal joint: 5 sets

- Material of gear box: cast steel

- Material of gear: 20CrMnTi

- Main motor: 160kW 1 set

- Main redactor: ZLY280 1 set

- 2 sets single head Turkshead, with 4 rollers*2sets

- One speed testing roller with air cylinder for CNC flying saw

- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

hot roller coil tube machine



5. Welding section

5.1 Welding section consist of:

- Seam guide unit: 1 set

- Squeeze stand: 4 rollers(Φ80mm)

- De-burr frame: 1 set (2 heads)

- Horizontal unit for seam ironing: 2 rollers

5.2 Cooling section

- Cooling trough: 1 set

- Cooling trough length: 4.0 m

5.3 Solid state High frequency welder(GGP300KW)

- Nominal power: 4300kW

- Rated DC power: Pd=360kW

- Rated DC voltage: UdN=450V

- Rated DC current: IdN=1070A

- The whole efficiency: η≥85%

- Output power: Pout>300kW

- Designed frequency: f=200~300kHz

- MOSFET inverter: 120kW×3

- Tank circuit output mode: no welding transformer output, secondary resonance.

- With water-water cooler for welder


6. CNC flying friction saw

6.1 Flying cut-off, mechanical section consist of:

- Saw disk: OD800mm×ID110mm×6.0mm

- Saw waver: Pneumatic

- Pipe clamp: Pneumatic

- Saw carriage travel: Rack and pinion with gear lath

- Motor for travel: DC 30KW

- Motor for sawing: AC 45KW

- Length Tolerance: 0-6mm

hot roller coil tube machine

If you need this tube mill high frequency tube forming machine, kindly contact by my


Whatsapp: + 86 187 1376 2880

skype: sabrinaxxing

we can customized design the machine for you!

welcome to our factory visiting, our factory is near Beijing China, we can pick up you from the airport.










Zhongtuo Roll Forming Machinery Co., ltd

 


Cangzhou ZHONGTUO roll forming machinery is a professional manufacturer and exporter which is concerned with the design, development and production of cold roll forming machines. The company cooperates with several production factories and associated enterprises.

Engineers and technicians are rich in experience of designing, developing, and manufacturing of machines. We pay close attention to new trend of technologies. All products comply with international quality standards and are greatly appreciated in markets throughout the world.



roll forming machine company

china roll forming machine manufacturer company

Company Info

  • Company Name: Zhongtuo Roll Forming Machinery Co., ltd
  • Representative: Xu Lianxing
  • Product/Service: roof tile making machine , steel deck roll formin machine , Steel Frame Forming Machine , Welded pipe Making Machine , roller shutter door making machine , stud track roll forming machine
  • Capital (Million US $): 5000000 USD
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): US$2.5 Million - US$5 Million
  • Export Percentage: 91% - 100%
  • Total Annual Purchase Volume (Million US $): US$2.5 Million - US$5 Million
  • No. of Production Lines: 10
  • No. of R&D Staff: 11 -20 People
  • No. of QC Staff: 5 -10 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 50,000-100,000 square meters
  • Factory Location: Traffic Street, Fuzhuang Industrial Zone, Botou, Cangzhou City, Hebei Province, China.
  • Contact Person: Mr. Cary xu
  • Tel: 0086-0317-2191158
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